Ultrasonic Dot Embossed Velboa Quilted Fabric

Ultrasonic Dot Embossed Velboa Quilted Fabric

Ultrasonic Dot Embossed Velboa Quilted Fabric is functional warp-knitted upholstery material specially developed for mattress application. It features evenly distributed dot embossed patterns formed by ultrasonic composite technology. Without stitching thread, the fabric keeps soft plush handfeel while achieving firm lamination between velboa surface and inner padding layer. Many common quilted fabrics suffer from loose delamination and easily broken stitching lines. Our ultrasonic bonding process locks the composite structure stably, and the dot pattern stays intact after long-term compression. Zero-stock custom-only production. Custom Pantone colours, dot spacing, width and composite thickness can be adjusted for mattress and home textile product lines. We also provide short plush, cotton-feel velvet and boucle fabric for bulk textile sourcing.
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Description
Technical Parameters

Material Engineering & Compliance Benchmarks

  • 100% polyester warp-knitted velboa face, polyester padding, ultrasonic dot composite lamination
  • Uniform dot embossed pattern, ultra-soft plush hand touch
  • Thread-free ultrasonic bonding, resistant to delamination after repeated compression
  • Closely interlocked yarn, anti-pilling and anti-shedding property

 

Specifications

Product Details

Details

Product name

Ultrasonic Dot Embossed Velboa Quilted Fabric

Style

Ultrasonic dot embossed velboa, thread-free quilted composite

Material

100% Polyester Warp-Knitted Velboa + Polyester Padding

Craft

High-density warp knitting, dyeing, ultrasonic dot emboss composite, eco anti-shedding & anti-pilling post-treatment

Width

152CM, customizable

Weight

350GSM,customizable

Color Range

Custom Pantone solid-colour matching service, no fixed ready-stock colours

Pattern

Regular dot ultrasonic emboss

Application

Mattress cover, mattress ticking, mattress protector, home textile bedding, cushion

MOQ

500 Meters Per Single Custom Solid Color

Lead Time

15-25 Working Days After Deposit & Pre-Production Sample Confirmation

 

Product Display

 

IMG8067

 

IMG8066

 

IMG8065

 

Key Features

 

1. Ultrasonic Thread-Free Dot Embossing, Stable Composite Structure

Adopt advanced ultrasonic hot melt composite technology, no sewing thread required. The dot embossing firmly bonds velboa surface and inner padding, effectively preventing layer separation even under long time compression.

 

2. Soft Plush Velboa Surface, Comfort Skin-Friendly Handfeel

Premium velboa top layer delivers consistently soft plush touch. It maintains comfortable handfeel after compression and repeated use, improving mattress surface comfort experience.

 

3. Fiber-Penetration Dyeing, Durable Colour Fastness

Deep colour-lock dyeing avoids whitening and discoloration under long-time usage. Anti-pilling finishing handles daily friction during mattress usage.

 

4. Neat Uniform Dot Pattern, Consistent Batch Performance

Precision ultrasonic equipment ensures evenly spaced and clear dot emboss across full fabric roll. Batch stability is guaranteed for mass mattress production orders.

 

5. Flexible Pantone, Dot Spacing & Dimension Customization

We match Pantone solid shades, adjust dot spacing, fabric width and composite thickness for mattress and home textile manufacturers.

 

6. Mattress & Multi Home Textile Scenario Compatibility

Perfectly suited for mattress cover, mattress protector, bedding and decorative cushions for home bedding projects.

 

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Why Choose Us?

 

1. Professional & Experienced Velvet Manufacturer

We are a professional industry‑trade integrated factory with over 20 years specialized in all kinds of velvet production, realizing full independent process control from raw yarn to finished fabric rolls.

 

2. Complete & Advanced Production Lines

We own full production workshops covering warp knitting, environmental dyeing, printing and post‑finishing. Equipped with 30 warp knitting machines and imported German KARL MAYER printing equipment to guarantee stable, high‑efficiency mass output.

 

3. Strict Quality Control & Stable Batch Consistency

Every fabric roll undergoes rigorous pre‑shipment inspection for color uniformity, pile density, anti‑shedding and anti‑pilling performance, zero color difference and defective goods for all bulk orders.

 

4. Factory Direct Price & Reliable On‑Time Delivery

We offer factory‑direct competitive bulk pricing with sufficient daily production capacity, ensuring fast and punctual delivery for small trial orders and large engineering bulk orders alike.

 

5. Comprehensive One‑Stop Export Service

We provide full one‑stop export support including fast sample delivery, complete fabric technical data sheets, customized packaging and full‑cycle after‑sales follow‑up to bring hassle‑free cooperation for global B2B buyers.

 

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FAQ

 

Q1: When can I get the quotation?

A: We usually quote within 24 hours after receiving your inquiry. If you are urgent, please let us know and we will prioritize it.

 

Q2: Do you accept small orders and customizations?

A: Yes, we welcome both small‑batch orders and fully customized fabric solutions. Whether you need a specific color, pattern, or handfeel, our development team can work with you to create the fabric you need.

 

Q3: What is your minimum order quantity (MOQ)?

A: Our standard MOQ is 500 meters per color. We offer tiered discounts for orders over 10,000 meters, and the most competitive price for orders over 100,000 meters.

 

Q4: Can you offer competitive prices and timely delivery?

A: Yes, as a factory‑direct enterprise, we provide competitive pricing and professional service to ensure on‑time delivery for orders of all sizes.

 

Q5: What additional services do you provide?

A: We offer a full one‑stop service covering product development, production, strict quality inspection, shipping arrangement, and comprehensive after‑sales support, to ensure a seamless experience for all our customers.

 

Q6: What services can we provide?

A: Accepted Delivery Terms: FOB, CIF, DDP

     Accepted Payment Currencies: USD, CNY

     Accepted Payment Methods: T/T, Cash

 

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